500-1200mm HDPE PIPE PRODUCTION LINE
WHOLE LINE CONFIGURATION I
| HDPE Material | Northern Europe HE3940-LS |
| Production Pipe Diameter Range | Ø500—Ø1200mm |
| Applicable Thickness Range | Ø1200×88.2~Ø500×19.1 |
| Production Line Hauling Speed | 0.04-0.6m/min |
| Maximum Output | 1150-1200kg/h |
| Dimension | 71000×3200×3300 mm |
WHOLE LINE CONFIGURATION II
| LBS100-40 Single Screw Extruder | 1 Set |
| LBPZ-1200PE Vacuum Tank A (2m) | 1 Set |
| LBPZ-1200PE Vacuum Tank B (10m) | 1 Set |
| LBPL-1200PE Spray Tank | 3 Sets |
| LBPQ10-1200 Ten-caterpillar Haul-off Unit | 1 Set |
| LB500-1200 PE Swarfless Cutter | 1 Set |
| FLJ--1200 Pipe Material Supporting Frame | 1 Set |
| LBS40-25 Color Strip | 1 Set |
| Ø500-Ø1200 PE Pipe Extrusion Mould | 1 Set |
TECHNICAL FEATURE-- MAIN MACHINE
Extruder
Equip with 40D series high efficiency single screw extruder,
high-efficient,stable,and excellent handling;
LBS100-40D extrusion output up to 1200kg/h,optimized screw
structure which makes the material plasticized and well blended as
well as the mechanical energy reasonably transformed into heat
energy, the output is linear and stable;
Adopt high-efficient inverter motor,the efficiency is up to 95.1%;
Imported precision vertical reducer,mute, high-efficient, adopt SKF
bearing, Japan oil seal;
Precise integrated gravity weighing control system to monitor
extruder output in real time,you can choose output control or
weight control mode, to reduce the fluctuation of weight value,it
is convenient for production process setting,reduces production
cost.
Adopt PROFINET bus communication control,equips with 12” color
touch screen,button iconified,intuitive and easy to understand.
The whole line adopts WEITU PS high cabinet,strong electricity and
weak electricity separated layout, reduces interference, the top
air exhaust and industrial air conditioner are used together,
cooling effect is good;
Die head
The die is made of spiral mould body to eliminate the trail of
welding;
With variable-frequency control air exhausting device,it can speed
up the cooling rate of the inner wall of pipe and reduce the
cooling length;
Can meet the production requirements of ODØ500-Ø1200 PN0.6~ PN1.6
pipes.
Vacuum tank
Vacuum tank adopts plan of 2+10M,2m and 10m tank body can be fast
electric connected and separated,is convenient to observe the
quality of pipes before molding,and reduce the material waste;
The vacuum part adopts double chambers structure, and the pipe is
rapidly formed to improve the cooling efficiency;
Haul-off machine
Equips with ten-caterpillar haul-off unit,pipe diameter in hauling
range 500-1200MM.
Over 30 times speed regulating range,adopts Liansu self-made
independent servo motor,"one driver drives more motors"type
synchronous servo speed regulation plan,to guarantee stability of
low rotation speed and adequate torque output(guarantee the rapid
forming of large diameter,high pressure grade pipe);Configure pre
hauling device to reduce preparation and labour cost.
Cutting
Equipped with swarfless cutter, imported double hydraulic knife
feeding system,cutting range ODØ500-Ø1200,pipe maximum thickness is
up to 80mm;
The cutting end face is flat, smooth and without flanging,
environmental protecting production；V type clamping,while changing
the specification,it just needs electric adjustment,reduces labor
intensity and improves the efficiency;
Innovative conductive rings and carbon brushes,ensure tight contact
and reduce maintenance.
